Forging

Forging tuaj yeem txhim kho cov khoom siv hlau 'cov cuab yeej cuab tam, thiab cov txheej txheem hlau yog siv rau ntawm qhov chaw tseem ceeb vim tias lawv muaj kev ntseeg siab rau cov ntawv thov kev ntxhov siab thiab tseem ceeb. Cov txheej txheem forging tuaj yeem tsim cov khoom kawg geometry sai sai, feem ntau hauv ib lossis ob peb rauj strokes. Nws muaj ob hom: txias forging compresses hlau nyob rau hauv chav tsev kub, thaum kub forging yuav tsum tau ib tug heev kub kub, thiab kub forging yuav ua tau ntau nyuaj nrhiav dua txias forging.

 

Kev piav qhia

 

Forging tuaj yeem txhim kho cov khoom siv hlau nrog rau cov qauv, kev coj ua thiab kev ua haujlwm ntev, thiab feem ntau categorized raws li qhov kub ntawm qhov nws tau ua. Cov txheej txheem tsim khoom yog hammering, nias lossis dov hlau rau hauv cov khoom siv xws li rauj, nias lossis tuag. Forging tuaj yeem hloov cov khoom siv hlau ntws thiab cov qauv nplej, thiab yog li forged hlau qhov chaw muaj qhov tshwj xeeb lub zog thiab tawv tawv rau kev siv zog thiab kev siv tseem ceeb.

 

Forging Hom

 

Hlau forging yog cov txheej txheem tsim khoom tseem ceeb uas suav nrog kev tsim cov hlau ua haujlwm los ntawm kev quab yuam, thiab nws tuaj yeem tsim cov khoom muaj zog, ruaj khov, thiab txhim khu kev qha los ntawm kev ua kom zoo dua cov hlau cov qauv. Forging txoj kev yog feem ntau categorized raws li qhov kub thiab txias ntawm cov hlau ua hauj lwm thiab tus tsim ntawm cov tuag siv.

 

 

• √Kub Forging

Nws yog cov txheej txheem ib txwm siv uas cov hlau tau rhuab saum nws qhov kub thiab txias, uas rau cov hlau tuaj yeem siab tshaj 1,200 degree. Qhov kub siab no ua rau cov hlau ua kom zoo dua qub thiab ua kom zoo, tso cai rau nws los ua cov duab hauv cov geometry nyuaj nrog tsawg zog. Qhov kub thiab txias tiv thaiv strain hardening thiab txhawb kev tsim cov tshiab, refined nplej, uas txhim kho cov khoom lub zog thiab ductility. Nws muaj cov txiaj ntsig hauv qab no:

1. 1. Txhim kho ductility, qhov kub siab ua rau cov khoom siv tau yooj yim dua, ua kom yooj yim rau kev tsim cov khoom sib txawv.
2. 2. Tshem tawm ntawm kev ua hauj lwm hardening, hlau feem ntau harden thiab ua nkig los ntawm txias forging, thaum kub forging zam qhov teeb meem no nkaus, ua rau nws zoo tagnrho rau cov khoom uas yuav tsum tau high yas deformation.
3. 3. Microstructure refinement, cov qauv nplej yog refined, ua rau kev txhim kho txhua yam khoom.
4. 4. Cov duab tsis yooj yim, cov txheej txheem no yog qhov zoo tshaj plaws rau kev tsim cov khoom loj thiab cov khoom sib txuam vim yog cov hlau ntau formability.

Vim hais tias saum toj no nta, kub forging yog dav siv nyob rau hauv lub tsheb, aerospace, roj thiab roj, thiab hnyav machinery industries los tsim ib tug tseem ceeb Cheebtsam xws li crankshafts, txuas rods, zog, turbine hniav, fasteners, thiab structural qhov chaw.

 

• √Kub Forging

Sov forging yog ua nyob rau ntawm qhov kub ntawm chav tsev kub thiab cov hlau recrystallization kub. Rau cov hlau, qhov no feem ntau yog nruab nrab ntawm 400℃txog 950 degree). Txoj kev no ua haujlwm hauv nruab nrab ntawm qhov kub thiab txias forging. Cov hlau billet yog rhuab los ntawm induction cua sov thiab ces forged nyob rau hauv kaw tuag, thiab cov txheej txheem no yuav tsum tau tsawg zog tshaj txias forging thiab muab precision zoo dua kub forging. Nws muaj qhov zoo hauv qab no:

1. 1. Cov khoom sib npaug, nws tuaj yeem muab qhov sib npaug ntawm qhov tseeb qhov tseeb ntawm qhov txias forging thiab qhov yooj yim ntawm shaping ntawm kub forging. Tsis zoo li kub forging, qhov twg huab cua kub tuaj yeem degrade cov khoom siv, sov forging sib npaug formability nrog txhua yam kev ncaj ncees.
2. 2. Txo cov cuab yeej thauj khoom, cov cuab yeej thiab cov xovxwm loads qis dua piv rau txias forging, thiab yog li ntawd tus nqi kho cov cuab yeej kuj tseem txo. Qhov no txhim kho qhov zoo ntawm qhov chaw thiab txuas ntxiv lub neej ntawm forging tuag, txo cov nqi cuab yeej.
3. 3. Txhim kho saum npoo tiav, nws tuaj yeem ua rau lub ntsej muag du dua piv rau kub forging vim txo qhov scaling thiab oxidation.
4. 4. Kev siv hluav taws xob zoo, cua sov cov khoom kom qis qis yuav tsum muaj zog tsawg dua, thiab nws txhais tau tias txo cov nqi ua haujlwm thiab cov pa roj carbon me me.

Sov forging feem ntau yog siv los ua qhov precision xws li tsheb kis tau tus mob, qag ncej, thiab lwm yam kev lag luam machinery Cheebtsam xws li bearings, flanges thiab structural Cheebtsam.

 

• √Txias Forging

Forging hom tuaj yeem raug cais los ntawm kev tsim qauv tuag, thiab kev tsim qauv tuag ua lub luag haujlwm tseem ceeb hauv cov txheej txheem forging, txiav txim siab cov duab thiab qhov nyuaj ntawm cov khoom kawg.

 

• √Qhib-Kev tuag forging, tseem hu ua dawb forging, suav nrog kev tsim cov khoom ua haujlwm ntawm ob lub tiaj tus lossis tsuas yog zoo li tuag uas tsis ua kom tag nrho cov hlau. Tus neeg teb xov tooj manipulates lub workpiece kom ua tiav cov duab xav tau los ntawm kev rov ua dua los yog nias. Pub dawb forging tsis haum rau kev tsim cov khoom sib txawv nrog kev ua siab ntev thiab feem ntau yuav tsum tau ua haujlwm tom ntej kom ua tiav qhov kawg qhov ntev.

Cov txheej txheem no tuaj yeem tsim ntau yam hlau qhov chaw xws li forgings, rauj qhov chaw, thiab castings, thiab siab - zog thiab siab - durability mechanical qhov chaw xws li crankshafts, txuas rods, thiab bearings.

 

• √Kaw -Tuag Forging

Nws tseem hu ua kev xav- tuag forging, txheej txheem no siv ob qhov tuag uas muaj qhov ua ntej- txiav kev xav ntawm qhov kawg. Lub workpiece yog muab tso rau hauv nruab nrab ntawm cov tuag no, thiab lub siab yog siv, yuam cov hlau mus sau cov kab noj hniav tuag, thiab nws muaj cov txiaj ntsig hauv qab no:

1. 1. High precision thiab sib xws: Txoj kev no tsim cov khoom nrog nruj tolerances thiab complex duab nrog ib tug high℃ntawm repeatability.
2. 2. Cov cuab yeej zoo tshaj plaws, nws tsim cov qauv ua kom zoo dua qub uas ua raws li qhov contour ntawm ib feem, uas ua rau muaj zog zoo dua, ductility, thiab tiv taus qaug zog.
3. 3. Tus nqi- Ua tau zoo, qhov tsis zoo yog tias tus nqi pib siv tau siab, tab sis yog tus nqi - cov txheej txheem zoo rau kev tsim khoom loj.

Kaw- tuag forging yog dav siv nyob rau hauv kev lag luam tsheb rau qhov chaw xws li kauj knuckles, txuas rods, thiab qag ncej, nrog rau hauv aerospace rau cov khoom siv tseem ceeb.

 

 

• √Roll Forging

Yob forging siv ob qho kev tawm tsam cylindrical lossis semi-cylindrical yob nrog grooved impressions los tsim ib lub rhuab bar lossis billet. Thaum lub workpiece hla ntawm lub rotating yob, nws thickness yog txo, thiab nws ntev yog nce. Nws muaj qhov zoo hauv qab no:

1. 1. Haum rau qhov ntev, qhov kev daws teeb meem no muaj txiaj ntsig zoo rau kev tsim cov khoom ntev, sib luag nrog cov ntoo khaub lig sib txawv - ntu.
2. 2. Cov qauv nplej zoo heev, nws tuaj yeem tsim cov qauv zoo, ua rau cov khoom siv zoo tshaj plaws.

Cov txheej txheem no feem ntau yog siv los tsim cov khoom siv rau kev lag luam tsheb, xws li axles, nplooj springs, thiab tapered shafts, nrog rau cov cuab yeej tes xws li riam.

 

• √Txaus siab Forging

chim siab forging, tseem hu ua nqe lus, nce txoj kab uas hla ntawm lub workpiece los ntawm compressing nws ntev, thiab cov txheej txheem no yuav ua tau nyob rau hauv ob peb theem los tsim complex geometry. Nws muaj cov yam ntxwv hauv qab no:

1. 1. Tus nqi ntau lawm, nws yog cov txheej txheem ceev thiab muaj txiaj ntsig tsim nyog rau siab - ntim ntau lawm.
2. 2. Txhim kho lub zog, cov txheej txheem no tsim cov nplej tsis tu ncua, uas txhim kho lub zog thiab qaug zog tsis kam ntawm ib feem.

Kev chim siab forging feem ntau yog siv los tsim cov fasteners xws li bolts thiab screws, nrog rau lub cav li qub, couplings, thiab piston rods rau tsheb, aerospace, thiab kev tsim kho kev lag luam.

 

Qhov tsis xws luag hauv Forging & Tiv Thaiv Kev Ntsuas

 

Forging cov txheej txheem ntau lawm thiab cov khoom siv ntau lawm yog streamlined, thiab tseem muaj qee qhov tsis xws luag pom nyob rau hauv ntau lawm. Yog li ntawd, kev txheeb xyuas thiab qhia lawv yog qhov tseem ceeb los xyuas kom meej qhov zoo thiab kev ua tau zoo ntawm cov khoom ua haujlwm nrog kev ua siab ntev rau peb cov neeg siv khoom.

 

• √Kev tawg, lawv feem ntau pom nyob rau saum npoo ntawm forged qhov chaw, uas tej zaum yuav cuam tshuam rau qhov kub thiab txias los yog kev ntxhov siab ntau dhau.
• √Laps, lawv yog tsim thaum lub sij hawm folding, uas yog ib tug hloov maj mam seam nyob rau hauv ib feem. Nws feem ntau tshwm sim los ntawm cov khoom siv tsis txaus thiab tsim tsis zoo tuag.
• √Txias kaw, qhov teeb meem no tuaj yeem tsim cov seam tsis muaj zog uas feem ntau cuam tshuam rau cov cua sov tsis txaus. Nws yog ib hom ntawm lub puab tsaig tsis xws luag, uas txhais tau hais tias tsis muaj zog daim ntawv cog lus los yog kev sib txuas los ntawm cov khoom siv tsis zoo.
• √Voids, feem ntau tshwm sim los ntawm kev tsim tsis zoo los yog cov txheej txheem cua sov tsis zoo, uas feem ntau ua rau cov pa roj los yog cua daig hauv cov hlau thaum lub sij hawm forging, cuam tshuam lub zog thiab durability ntawm lub workpiece.
• √Tshaj flash, thaum forging, cov khoom ntws tawm ntawm cov kab noj hniav tuag.
• √Qhov chaw tsis zoo xws li hlawv, vim muaj kev sib txhuam ntau dhau thaum lub sij hawm forging txheej txheem, khawb los yog indentations sab laug rau ntawm qhov chaw.
• √Cov qauv nplej tsis zoo, qhov no tuaj yeem tshwm sim los ntawm kev tsim qauv tsis zoo, tsis muaj cua sov, cov khoom siv tsis zoo, uas ua rau cov qauv tsis zoo uas ua rau cov khoom tsis muaj zog ntawm cov hlau.

 

Txhawm rau txheeb xyuas cov teeb meem no thaum cov txheej txheem tsim khoom, muaj qee qhov NDT nrov (tsis yog- kuaj kev puas tsuaj) raug siv hauv qab no:

 

 

 

 

 

Tsis yog txhua qhov kev sib tsoo yuav tsum tau hais los saum toj no NDT, thiab Fabmann tuaj yeem muab cov kev sim no rau lub hom phiaj ntawm kev tswj kom zoo. Peb tus kws ua haujlwm zoo tuaj yeem pab peb cov neeg siv khoom los txheeb xyuas qhov tsim tsis raug lossis qhov tsis zoo hauv cov khoom ua ntej nws tsim tawm ntau. Peb pab neeg tau cog lus los muab cov kev pabcuam zoo tshaj plaws rau forged qhov chaw thoob plaws kev lag luam sib txawv xws li roj & roj xws lisherardized PED fasteners, petrochemical, infrastructure & kev tsim kho.